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Packaging Development Manager


Consumer and industrial products manufacturer running rigid plastic, dispensing, and aerosol packaging programs

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This search has been filled. ETHOSLINK completed this retained search and it is no longer accepting applications. The brief stays here as a record of the work.

Own rigid plastic and aerosol packaging from blank sheet to production floor — bottles, closures, pumps, trigger sprayers, valves, and actuators. This is a builder's seat: tooling development and mold qualification run directly with the suppliers, validation protocols you write yourself, and the failure investigations when a package leaks or a valve underperforms at pressure. Aerosol depth is the differentiator here — plenty of packaging engineers can develop a bottle; far fewer have run propellant compatibility and pressurized package testing. Best fit for an engineer who wants the technical ownership and a small team to bring along.

What the seat owned

  • Develop bottles, containers, jars, closures, pumps, trigger sprayers, and applicators from concept through commercialization
  • Develop aerosol packaging systems — cans, valves, actuators, and overcaps — including propellant compatibility and pressurized package performance
  • Select polymers and packaging substrates (HDPE, PP, PET, LDPE, ABS, SAN, nylon) against product compatibility, performance, and manufacturability requirements
  • Drive tooling development, mold qualification, and design for manufacturing (DFM) with injection molding, extrusion blow molding, and injection stretch blow molding suppliers
  • Run package validation and performance testing: drop, leak, transportation, pressure and burst, product compatibility, environmental conditioning, and shelf-life
  • Author engineering specifications, package drawings, and validation protocols
  • Lead technical reviews, design evaluations, tooling approvals, and production readiness with domestic and international suppliers and contract manufacturers
  • Lead root cause analysis and failure investigations on packaging and manufacturing line issues
  • Deliver cost reduction, material optimization, lightweighting, and value engineering results across the packaging portfolio
  • Advance sustainable packaging — post-consumer recycled (PCR) content, recyclable structures, and refill systems
  • Keep packaging compliant with aerosol, transportation, quality, and package safety requirements
  • Mentor packaging engineers and support manufacturing through line trials, launches, and continuous improvement work
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